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ASTM A135 Electric-Resistance-Welded Steel Pipe: Specification, Properties, And Applications

ASTM A135 is a standard specification for electric-resistance-welded (ERW) steel pipe. It covers dimensions, materials, and manufacturing requirements for various grades of ERW steel pipe, which are widely used in applications such as oil and gas transmission, structural support, and fencing. The specification ensures the quality and performance of the pipe in different industries.
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The ASTM A135 Standard Specification for Electric-Resistance-Welded Steel Pipe is a comprehensive guide that outlines the requirements for manufacturing high-quality steel pipe using the electric resistance welding (ERW) process. This specification covers a range of grades, each with specific chemical composition and mechanical property requirements, to cater to various applications.

The ERW steel pipe manufacturing process involves forming a tube from a steel strip by passing it through a series of rolls, and then welding the edges together using electric current. The heat generated by the current melts the edges, and they fuse together as they cool, forming a strong bond. The ASTM A135 specification provides detailed guidelines on the materials, dimensions, and manufacturing processes to ensure consistency and reliability in the final product.

Chemical composition plays a crucial role in determining the properties and performance of the ERW steel pipe. The specification defines the allowable ranges of chemical elements such as carbon, manganese, phosphorus, sulfur, silicon, and others for each grade. These grades are designated based on their tensile strength, yield strength, and other mechanical properties, which are also specified in the standard.


ASTM A135 Electric-Resistance-Welded Steel Pipe has diverse applications across various industries due to its excellent mechanical properties, durability, and cost-effectiveness. Its versatility makes it suitable for a wide range of applications that require strength, corrosion resistance, and formability.

In the oil and gas industry, ASTM A135 ERW steel pipe is extensively used for transportation of crude oil, refined petroleum products, and natural gas. These pipes are designed to withstand high pressure, temperature variations, and corrosive environments, ensuring safe and efficient transportation.

In the construction sector, these pipes serve as structural supports in buildings, bridges, tunnels, and other infrastructure projects. Their strength and durability make them ideal for withstanding the loads and stresses imposed by these structures. They are also used in fencing systems, providing secure boundaries for residential, commercial, and industrial properties.

Furthermore, ASTM A135 ERW steel pipe plays a crucial role in the automotive industry as a component in vehicle exhaust systems. Its ability to withstand high temperatures and corrosive environments makes it suitable for this application. Agricultural applications also benefit from the versatility of these pipes, which can be used for irrigation systems, fencing, and other purposes.

Overall, ASTM A135 Electric-Resistance-Welded Steel Pipe is a versatile and reliable material that meets stringent industry standards for performance and safety. Its widespread applications demonstrate the importance of this specification in ensuring quality and consistency in the manufacturing of ERW steel pipe.


GradeChemical CompositionMechanical Properties
A

Carbon (C) Max: 0.25

Manganese (Mn) Max: 0.95%

Phosphorus (P) Max: 0.035%

Sulfur (S) Max: 0.035%

Yield Strength Min: 30 ksi/205MPa

Tensile Strength Min: 48 ksi/330MPa

Elongation Min: 35%

B

Carbon (C) Max: 0.30

Manganese (Mn) Max: 1.20%

Phosphorus (P) Max: 0.035%

Sulfur (S) Max: 0.035%

Yield Strength Min: 35 ksi/240MPa

Tensile Strength Min: 60 ksi/415MPa

Elongation Min: 30%


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